By
Nov 27, 1995, 07:45
© Tim Carter
DEAR TIM: It's time for a new exterior front door at
my house. I love the look of our existing 70 year old
wood door, but it never seems to fit right. It's either
too tight or too loose. After looking around, I am astonished
at the variety of different materials that are now being
used to construct doors. Is there any one you prefer?
Is there anything I should watch out for? T. I.
DEAR T. I.: I couldn't agree with you more. Exterior
door systems have seen tremendous technological breakthroughs
in the past 5-10 years. The most appealing doors to
me are those that combine several different materials
to make a realistic, if not actual, wood door.
Based upon your photo, your existing front door appears
to be a 6 panel solid fir door. Solid wood doors can
behave in an unruly fashion if not sealed completely.
The humidity in the air can make solid wood doors warp
and bow, causing them to fit poorly in the frames. My
guess is that the top and bottom edges of your door
have been neglected. They should have been varnished
each time the door was refinished.
There are four primary categories of new exterior doors:
steel, fiberglass, composites, and real wood. Believe
it or not, the first three categories contain doors,
which may be of interest to you.
Steel doors make up a majority exterior door sales
in today's market. Steel is dimensionally stable. Humidity
will not cause a steel door to warp or twist. You can
purchase steel doors that have synthetic wood grained
embossed finishes that accept stains. When finished,
it is hard to tell these doors from the real thing.
Just about every steel exterior door is filled with
some type of foam. This foam allows the doors to achieve
R-values almost five times that of an ordinary wood
door.
Fiberglass entry doors are gaining in popularity. They
are very similar to steel doors, however, they tend
to be much more resilient. Steel doors can be dented
somewhat easily. Many fiberglass doors are also stainable
and have rich, realistic wood graining. When finished
properly, it is almost impossible to distinguish that
the door is not really wood. Fiberglass doors are also
insulated with foam and have high R-values.
Some of the most fascinating doors are the composite
doors. These doors often take two different materials
and blend them together. For instance, one manufacturer
uses a composite fiber-reinforced core that is twice
as strong as wood. This core will not rot, warp, or
twist when subjected to high levels of humidity. This
core is then completely surrounded with real wood. The
door is actually wood, but yet its not. It offers the
beauty of wood, but not the problems.
Last, but not least, are real wood doors. Not all wood
doors made today are like their ancestors. Many of the
wood doors are made by laminating different, more stable
pieces of lumber into a core. This core is then covered
with a thin veneer of just about any species of wood
you care to have.
Other solid wood doors are manufactured using a cut
and turn' method. Different parts of the door start
out by using one solid piece of lumber. However, this
piece of lumber is often sliced lengthwise into one
or more pieces. After being cut, every other piece is
rotated 180 degrees and then all the pieces are glued
together. This makes the re-solidified' piece of wood
much more resistant to warping and bowing.
When shopping for a new door, pay strict attention
to finishing instructions. Many of these new doors require
specific stains and finishes to achieve good results.
Follow directions to the letter. Also, be sure to look
for doors that offer adjustable thresholds. These devices
allow you to adjust the threshold up or down seasonally,
in the event the bottom door sweep fails to contact
the threshold for some reason.