By Tim Carter
Mar 6, 1995, 08:24
© Tim Carter
DEAR TIM: Help! My husband wants to install drywall
in our new room addition project. Drywall seems to dent
easily and the finishing process involves tremendous
quantities of dust. Is it still possible to use old
fashioned plaster? Is it still manufactured, and if
so, is it expensive? S. O.
DEAR S. O.: Do I ever have good news for you! Not only
is plaster still available, it is, in my opinion, a
tremendous value.
Your observation of drywall's tenderness is quite accurate.
Drywall is, by and large, a fantastic product. However,
the soft (relatively speaking) gypsum core of drywall
is simply covered with a thick paper. It doesn't take
much force to create a dent in drywall surfaces. Plaster
surfaces, on the other hand, are much harder.
Plaster, in many respects, can be compared with concrete.
Plaster, like concrete, begins as a mixture of dry compounds.
When mixed with water, a chemical reaction begins to
occur. This chemical reaction causes the ingredients
to begin a crystallization process. Within several hours,
enough crystals have formed to cause the plaster to
become solid. These crystals interlock with one another
and form a dense, hard surface.
Plastering systems have come a long way in the past
70 years. Many years ago, plaster was applied over thin
wood strips called lath boards. The plaster sometimes
had horse hair added to make it stronger. Modern advancements
have led to veneer plaster systems. These systems incorporate
many of the advantages of drywall to make them cost
effective. Horse hair is no longer needed for strength.
Modern plaster compounds are exceedingly strong.
Plaster veneer systems are applied over special gypsum
core boards very similar to regular drywall. However,
there is a very important distinction between the two.
If you intend to plaster, you must use a gypsum board
often referred to as blue board. This board is manufactured
using a special paper which has a distinctive blue color.
The blue paper can readily accept the large quantity
of water from the plaster without causing damage to
the inner gypsum core. This paper also helps to insure
a good bond between the plaster and the gypsum board.
Veneer plaster work has two other advantages. Once
the blue board is fastened to the walls and ceilings,
dust can be kept to a minimum. The wet plaster is applied
to the blue board and dries to a smooth, hard finish.
The plaster requires no sanding after it drys. A professional
plasterer can achieve a finish which is as smooth as
glass.
The other advantage is speed. Some veneer plasters
are one step operations. The plasterer trowels it on
and finishes it in one step. Small jobs can be totally
completed in one day. Your job, however, would only
take two days. The blue board would be hung the first
day and the plasterer would finish it on the second
day. A similar drywall job would last five to six days.
Plaster is affordable. Often, a one coat veneer systems
only costs 25 percent more than a similar drywall job.
A drywall job for an average house in the Midwest costs
approximately $4,800. An upgrade to plaster may only
add $1,200 to the overall cost of the job.
While that may seem like a substantial amount, consider
the fact that you only get one chance to do this. If
you decide, after your home or room addition is built,
to switch from drywall to plaster, you will have to
remove the drywall and start over. Give serious consideration
to using plaster on your next project. I'm confident
that you will be satisfied.
Do you want to learn more about drywall? I have reviewed
a great book, Drywall - Professional Techniques For
Walls & Ceilings that contains drywall basics, the
tools and materials you will need, and hanging and taping
tutorials. This paperback book contains numerous black
and white photographs and helpful illustrations. There
is a great chapter on repairing drywall too. In addition,
you can learn how to apply special textured finishes.
It is a solid investment.